CITY OF STURGIS
130 N. Nottawa
Sturgis MI 49091
269.651.2321


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WASTEWATER TREATMENT



Wastewater Treatment information:

Wastewater Annual Report
Sewer Use Ordinance


 
Public Services/Utilities
Electric
Engineering
Kirsch Municipal Airport
Public Services
Wastewater Treatment
Water Systems

The City of Sturgis Wastewater Treatment Plant serves 3,500 sewer customers residing in the city of Sturgis, the Village of Burr Oak and the portions of the townships adjoining the City. These 3,500 customers produce 1,400,000 gallons of wastewaters per day with a strength equivalent to a population of approximately 16,000 people. Fifty three of these customers are classified as industrial users contributing about 20% of the total flow. This department enforces the sewer use ordinance with a system for permitting, sampling and inspecting the industrial users subject to regulation.

Our goals are:
To provide a high quality effluent as efficiently as possible.
To anticipate changing environmental regulatory trends and be prepared to meet those challenges.
To maintain good relations with industrial customers while enforcing controls to protect worker health & safety, the treatment plant and the environment.

STAFFING
The plant is staffed with one manager and four operators. One of the operators is also a part time industrial inspector utilized in maintaining the industrial pretreatment program.

HISTORY
The original Sturgis Wastewater treatment Plant (WWTP) was constructed in 1915 and consisted of two Imhoff Tanks. One primary settling tank, a sludge digester, sludge drying beds and a service building were constructed in 1929. In 1962 the WWTP was improved to meet secondary treatment standards. A trickling filter and a final clarifier was added along with two sludge digesters, additional sludge drying beds and chlorinating facilities. Upgrades were made in 1972 to improve phosphorus removal efficiencies. Improvements consisted of an upflow clarifier, lime and chemical feed equipment, lime sludge drying beds, and a service building.In 1986-87 the WWTP was upgraded to a trickling filter/solids contact plant as an innovative technology. In 1996 upgrade consisted of a Nitrification tower, liquid sludge storage and handling facilities, three new clarifiers, a service building, final effluent cascade aeration, effluent flow measurement and computerized operations monitoring was added.

HOW WE DO IT
The plant is designed to treat an average of 2.8 MGD (million gallons per day) and a maximum of 3.6 MGD. We treat the wastewater with a combination of physical, chemical and biological methods to reduce the pollutants to a level acceptable for discharge to the fawn river. The equipment required to do this consists of 46 pumps that move liquids or sludges, 18 machines that move air or gas, 16 tanks used for settling, mixing or storage, 11 process flow measuring devices, numerous systems for controlling the processes and a laboratory for assessing plant performance and providing data for reporting requirements.

Description of Plant Processes
Comminutor Reduces particle sizes to protect downstream equipment.
1 HP Capacity 7.9 MGD
Grit Removal Small settling basin removes sand and gravel which can cause problems in pumps and other mechanical devices.
12 ft circular tank capacity 3.8 MGD.
An inclined grit washer transports grit to waste containers.
Influent Flow Meter 12" Parshall flume w/ ultrasonic transducer level sensor
Primary Clarification Large settling basins which remove settleable solids and floatable materials.
One(1) circular 35' diameter with 8' SWD, one 45' square with 8'SWD, one 55'diameter with 10'SWD
Trickling Filter Pump Station Three variable speed non-clog centrifugal pumps lift the water to the trickling filters, each rated 2500 GPM @ 31.0' TDH. Firm pumping capacity with largest pump out of service is 3700 GPM.
Trickling Filters Large beds of rock, 6.5 feet deep, through which sewage trickles. Microorganisms growing on the rocks remove waste materials by consuming wastes.
Two, 104' diameter, four arm reaction driven distributors, with aluminum domes. Forced ventilation with two fans per filter.
Solids contact / Flocculation Basin Aerated basin in which microorganisms sloughed off from trickling filters are mixed with concentrated sludge settled and returned from the intermediate clarifiers.
89,000 gallons, three positive displacement blowers 10HP, 140 cfm @9psi, each.
Intermediate lift station One screw, 48" diameter 0-44.4 MGD @ 16.5TDH to lift water up to intermediate clarifier #1. Water flows to intermediate #2 by gravity.
Intermediate Clarifiers Settling basins which allow sloughed off microorganisms to settle out and be returned to the solids contact basin.
One 60' diameter with 14'SWD., one 24' by 120' with 12' SWD.
Flow measurement, pumping, Nitrification Tower 12" Parshall flume with ultrasonic transmitter to measure flow to tower.
Three variable speed non-clog centrifugal pumps rated at 2500 GPM @ 63'TDH lift the water to the top of the tower where it trickles down thru plastic cross flow media. Microorganisms growing on the media remove ammonia.
Nitrification tower is 55' diameter, 30 ' deep with mechanical variable speed distributor. 72,800 cu ft of media.
Final Clarifiers Settling basins which allow sloughed off microorganisms to settle out.
Two 24' by 120' with 12' SWD.
Chemical Treatment Phosphorus is removed with the aide of Ferrous Chloride and polymer addition with settling of this sludge occuring in the intermediate clarifiers along with microorganism sloughings.
Chlorine is added after final clarifiers to kill harmful bacteria.
Polishing Pond A lined pond allows time for the chlorine to disinfect and then dissipate before addition of Sodium Metabisulfite to remove excess chlorine before discharge.
Final Flow Measurement / Cascade Aerator 24 " Parshall flume with ultrasonic transmitter for flow measurement ahead of Static cascade steps to introduce additional oxygen into water before release to the Fawn River.
Residuals Management Excess biosolids (Sludge) is held in anaerobic digesters to decompose. The decomposition yields a slurry which is somewhat like a peat slurry. Also methane gas is generated and used to heat the digester. The digested sludge is stored in liquid form awaiting recyling to agricultural land.
Two anaerobic digesters 350,000 gallons each. One 140' diameter with 14' SWD storage tank-1,600,000 gallons.


Application for Wastewater Discharge Permit
For questions regarding the Wastewater Discharge Permit, please call Thomas Sikorski at 269.651.6520. 
Application for Wastewater Discharge Permit
Application for Wastewater Discharge Permit

The form can be faxed, emailed or mailed to: fax: 269.659.2500
City of Sturgis Wastewater Treatment Plant
2101 Treatment Plant Rd.
Sturgis, MI. 49091-8720


Jeannette Fenner - Director of Wastewater / IT
Phone: 269.659.7239


Tom Sikorski - WWTP Supervisor
Phone: 269.659.7250


General Information
Phone: 269.651.6520




 
 
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